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23 changes: 20 additions & 3 deletions src/ansys/motorcad/core/methods/rpc_methods_calculations.py
Original file line number Diff line number Diff line change
Expand Up @@ -126,7 +126,24 @@ def do_mechanical_calculation(self):
def create_winding_pattern(self):
"""Create winding pattern.

Refreshes the UI to recreate winding pattern. Will be replaced by direct API call soon.
With Motor-CAD version 26R1 or greater, updates winding pattern, properties, and weights,
after changing winding parameters.
With Motor-CAD version less than 26R1, refreshes the UI to recreate winding pattern.
"""
self.display_screen("Scripting")
self.display_screen("Winding;Definition")
if self.connection.check_version_at_least("2026.1"):
# Update parameters on the Winding Pattern page.
method = "CreateWindingPattern"
return self.connection.send_and_receive(method)
else:
# Retain for now, as still lots of work done in the UI on this tab.
self.display_screen("Scripting")
self.display_screen("Winding;Definition")

def create_winding_pattern_rotor(self):
"""Create rotor winding pattern.

Update the rotor winding and weights and volumes post edit of winding parameters.
Requires MotorCAD version 26R1 or greater.
"""
method = "RefreshWindingDefinitionRotor"
return self.connection.send_and_receive(method)
2 changes: 1 addition & 1 deletion src/ansys/motorcad/core/rpc_client_core.py
Original file line number Diff line number Diff line change
Expand Up @@ -122,7 +122,7 @@ class MotorCADWarning(Warning):


def _get_port_from_motorcad_process(process):
connection_list = process.connections()
connection_list = process.net_connections()
if len(connection_list) > 0:
for connect in connection_list:
if connect.family == socket.AddressFamily.AF_INET6:
Expand Down
139 changes: 139 additions & 0 deletions tests/test_winding.py
Original file line number Diff line number Diff line change
@@ -0,0 +1,139 @@
# Copyright (C) 2022 - 2025 ANSYS, Inc. and/or its affiliates.
# SPDX-License-Identifier: MIT
#
#
# Permission is hereby granted, free of charge, to any person obtaining a copy
# of this software and associated documentation files (the "Software"), to deal
# in the Software without restriction, including without limitation the rights
# to use, copy, modify, merge, publish, distribute, sublicense, and/or sell
# copies of the Software, and to permit persons to whom the Software is
# furnished to do so, subject to the following conditions:
#
# The above copyright notice and this permission notice shall be included in all
# copies or substantial portions of the Software.
#
# THE SOFTWARE IS PROVIDED "AS IS", WITHOUT WARRANTY OF ANY KIND, EXPRESS OR
# IMPLIED, INCLUDING BUT NOT LIMITED TO THE WARRANTIES OF MERCHANTABILITY,
# FITNESS FOR A PARTICULAR PURPOSE AND NONINFRINGEMENT. IN NO EVENT SHALL THE
# AUTHORS OR COPYRIGHT HOLDERS BE LIABLE FOR ANY CLAIM, DAMAGES OR OTHER
# LIABILITY, WHETHER IN AN ACTION OF CONTRACT, TORT OR OTHERWISE, ARISING FROM,
# OUT OF OR IN CONNECTION WITH THE SOFTWARE OR THE USE OR OTHER DEALINGS IN THE
# SOFTWARE.

from RPC_Test_Common import almost_equal_percentage, get_dir_path


def test_winding_stranded(mc):
# Starting from the e9 template, change a bunch of winding parameters
mc.load_template("e9")
mc.set_variable("SlotType", 2)
mc.set_variable("Armature_WindingType", 1)

# Set rectangular winding definition.
mc.set_variable("Wire_Type_Stator", 3)
mc.set_variable("Copper_Width", 0.75)
mc.set_variable("Copper_Height", 0.65)
mc.set_variable("Copper_Corner_Radius", 0.2)
mc.set_variable("Insulation_Thickness", 0.05)
mc.set_variable("NumberStrandsHand", 14)

mc.set_variable("Liner_Thickness", 0.15)
mc.set_variable("Copper_Depth_[%]", 90)
mc.set_variable("ConductorSeparation", 0.01)
mc.set_variable("Coil_Divider_Width", 2.2)
mc.set_variable("CoilDivider_DepthReduction_Stator", 3)

mc.create_winding_pattern()

# Compare outputs against UI results
ui_dict = {
"WIRE_SLOT_FILL_(WDG_AREA)": 0.5918,
"SLOT_FILL_(SLOT_AREA)": 0.3552,
"GrossSlotFillFactor": 0.2757,
"WINDING_DEPTH": 16.948,
"Area_CoilDivider": 30.69,
"Area_Covered_Wire_Total": 49.04,
"Area_Wire_Ins_Total": 10.9776,
"Wire_Copper_Factor": 0.81713,
"Volume_Copper_Active": 416922,
"Volume_WireIns_A": 93302.58,
"Weight_Internal_Calc_Copper_Total": 5.801,
}
auto_dict = {param: mc.get_variable(param) for param in ui_dict.keys()}

for param in ui_dict.keys():
assert almost_equal_percentage(ui_dict[param], auto_dict[param], 10)


def test_winding_hairpin(mc):
# Starting from the e2 template, change a bunch of winding parameters
mc.load_template("e2")
mc.set_variable("Armature_WindingType", 3) # solid rect upper/lower

# Set rectangular winding definition.
mc.set_variable("Armature_Winding_Definition_Hairpin", 1)
mc.set_variable("ConductorHeightRatio", 0.16)
mc.set_variable("Liner_Wire_Gap", 0.2)
mc.set_variable("Copper_Corner_Radius", 0.2)
mc.set_variable("Insulation_Thickness", 0.15)

mc.set_variable("Liner_Thickness", 0.25)
mc.set_variable("Copper_Depth_[%]", 90)
mc.set_variable("ConductorSeparation", 0.1)
mc.set_variable("Coil_Divider_Width", 2.4)
mc.set_variable("CoilDividerOffset", 0.2)

mc.create_winding_pattern()

# Compare outputs against UI results
ui_dict = {
"WIRE_SLOT_FILL_(WDG_AREA)": 0.8428,
"SLOT_FILL_(SLOT_AREA)": 0.5976,
"GrossSlotFillFactor": 0.5045,
"WINDING_DEPTH": 21.672,
"Area_CoilDivider": 12,
"Area_Covered_Wire_Total": 81.22,
"Area_Wire_Ins_Total": 12.653,
"Wire_Copper_Factor": 0.9032,
"Volume_Copper_Active": 427248,
"Volume_WireIns_A": 457912,
"Weight_Internal_Calc_Copper_Total": 7.2446,
}
auto_dict = {param: mc.get_variable(param) for param in ui_dict.keys()}

for param in ui_dict.keys():
assert almost_equal_percentage(ui_dict[param], auto_dict[param], 10)


def test_winding_IM1PH(mc):
# Load default IM1PH file as there is no template.
default_file = get_dir_path() + r"\test_files\default_IM1PH.mot"
mc.load_from_file(default_file)

mc.set_variable("AWG_WireGaugeIndex", 53)
mc.set_variable("AWG_WireGaugeIndex_Aux", 50)
mc.set_variable("NumberStrandsHand", 2)
mc.set_variable("NumberStrandsHand_Aux", 2)
mc.set_variable("Liner_Thickness", 0.15)
mc.set_variable("Copper_Depth_[%]", 90)
mc.set_variable("ConductorSeparation", 0.2)
mc.create_winding_pattern()

# Compare outputs against UI results
ui_dict = {
"WIRE_SLOT_FILL_(WDG_AREA)": 0.0949,
"SLOT_FILL_(SLOT_AREA)": 0.0813,
"GrossSlotFillFactor": 0.0632,
"WINDING_DEPTH": 14.348,
"Area_Covered_Wire_Total": 11.71,
"Area_Wire_Ins_Total": 2.6076,
"Wire_Copper_Factor": 0.77728,
"Volume_Copper_Active": 13104.8,
"Volume_Copper_Active_Aux": 18450.16,
"Volume_WireIns_A": 4693.7,
"Weight_Internal_Calc_Copper_Total": 0.577065,
}
auto_dict = {param: mc.get_variable(param) for param in ui_dict.keys()}

for param in ui_dict.keys():
assert almost_equal_percentage(ui_dict[param], auto_dict[param], 10)
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