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Merged
merged 6 commits into from
Dec 9, 2014
Merged

V2.1 #1

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7778a20
Added 2 more screw and nuts
D-Byte Dec 9, 2014
689f49f
Position render fix and little code cleanup
D-Byte Dec 9, 2014
2739306
Made work bed semi transparent
D-Byte Dec 9, 2014
17fe884
Update to the base template
D-Byte Dec 9, 2014
0e71ad3
Added support for an alternitive z-carriage
D-Byte Dec 9, 2014
ed4ca40
Revert "Added support for an alternitive z-carriage"
D-Byte Dec 9, 2014
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54,336 changes: 42,971 additions & 11,365 deletions Output_files/templates/Cyclone_base_template.dxf
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24 changes: 9 additions & 15 deletions Source_files/Cycl_X_carriage.scad
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Original file line number Diff line number Diff line change
Expand Up @@ -252,26 +252,20 @@ module Cyclone_X_carriage() {
nut(size=8, echoPart=true);

translate([-dimX/2,axes_effective_Xsmooth_separation,0]) rotate([-135,0,0]){
//translate([0,dimY/2+rod_nut_len/2,0])
// rotate([0,90,0]) rotate([90,0,0])
//translate([0,-rod_nut_len-3-washer_thickness/2,0])
translate([-rod_nut_len/2+1,0,0]) rotate([90,90,90])
nut(size=8, echoPart=true);
//translate([0,-dimY/2,0])
// rotate([0,90,0]) rotate([-90,0,0])
translate([rod_nut_len/2+3+1+holderExtension,0,0]) rotate([90,90,90])
nut(size=8, echoPart=true);
//translate([0,dimY/2+0.01-rod_nut_len/2-3,0])
translate([rod_nut_len/2+3+1,0,0]) rotate([0,0,-90]) rotate([180,0,0])
washer_single(diam=washer_D, thickness=washer_thickness, echoPart=true);
translate([-rod_nut_len/2+1,0,0]) rotate([90,90,90])
nut(size=8, echoPart=true);
translate([rod_nut_len/2+3+1+holderExtension,0,0]) rotate([90,90,90])
nut(size=8, echoPart=true);
translate([rod_nut_len/2+3+1,0,0]) rotate([0,0,-90]) rotate([180,0,0])
washer_single(diam=washer_D, thickness=washer_thickness, echoPart=true);
}

translate([-linearBearingLength/2-X_linearBearingSeparation/2,-screwLength/2-screwAditionalLength/2,-linearBearingDiameter/2-screwExtension/2])
rotate([0,0,180]) screw_and_nut(size=screwSize,length=screwLength+screwAditionalLength,nutDepth=0,nutAddedLen=0,captiveLen=0);
rotate([0,0,180]) screw_and_nut(size=screwSize,length=screwLength+screwAditionalLength,nutDepth=0,nutAddedLen=0,captiveLen=0,echoPart=true);
// Bottom left screw
translate([linearBearingLength/2+X_linearBearingSeparation/2,-screwLength/2-screwAditionalLength/2,-linearBearingDiameter/2-screwExtension/2])
rotate([0,0,180]) screw_and_nut(size=screwSize,length=screwLength+screwAditionalLength,nutDepth=0,nutAddedLen=0,captiveLen=0);
rotate([0,0,180]) screw_and_nut(size=screwSize,length=screwLength+screwAditionalLength,nutDepth=0,nutAddedLen=0,captiveLen=0,echoPart=true);
// Top screw
translate([0,axes_effective_Xsmooth_separation+screwExtension/2+linearBearingDiameter/2,axes_effective_Xsmooth_separation+screwLength/2+screwAditionalLength/2])
rotate([90,0,0]) screw_and_nut(size=screwSize,length=screwLength+screwAditionalLength,nutDepth=0,nutAddedLen=0,captiveLen=0);
rotate([90,0,0]) screw_and_nut(size=screwSize,length=screwLength+screwAditionalLength,nutDepth=0,nutAddedLen=0,captiveLen=0,echoPart=true);
}
44 changes: 25 additions & 19 deletions Source_files/Cycl_X_frames.scad
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Expand Up @@ -32,11 +32,13 @@ module Cyclone_X_rightFrame(isLeft=false) {
dimY = max(-axes_Xreference_posY,axes_Xsmooth_separation+axes_XgearSeparation*cos(motorRotatedOffset)+Xmotor_sideLen/2+1.6);
dimZ = axes_Yreference_height+axes_Xreference_height+axes_Xsmooth_separation;


footSeparation = footScrewSize*3;
footWidth = dimX+2*footSeparation;

rod_nut_len = 0.8*axes_Xthreaded_rodD;
rodNutSize = X_threaded_rodNutSize;
rod_nut_len = METRIC_NUT_THICKNESS[rodNutSize];
nut_separation = rod_nut_len/2;
//rod_nut_len = 0.8*axes_Xthreaded_rodD;

module Cyclone_XsubPart_gearCover() {
margin = gearCover_margin;
Expand Down Expand Up @@ -232,7 +234,7 @@ module Cyclone_X_rightFrame(isLeft=false) {
translate([+0.01,axes_Xsmooth_separation,0]) {

// Rod radial bearing hole
rotate([0,-90,0]) bearingHole(depth=X_threaded_rod_bearingDepth, thickness=partThickness);
rotate([0,-90,0]) bearingHole(depth=X_threaded_rod_bearingDepth, thickness=partThickness, model=X_threaded_rodBearingModel);

// Translate to motor position
if(!isLeft)
Expand Down Expand Up @@ -280,15 +282,19 @@ module Cyclone_X_rightFrame(isLeft=false) {
if(draw_references) color("green") %frame(20);
translate([-X_threaded_rod_bearingDepth,0,0]) rotate([0,90,0])
radialBearing(echoPart=true);
translate([14-X_threaded_rod_bearingDepth-0.5,0,0]) rotate([0,-90,0]){ // replace 14 with bearing hight - X_threaded_rod_bearingDepth
nut(size=rodNutSize, echoPart=true);
if(isLeft) {
translate([0,0,-rod_nut_len])
rotate([0,0,45]) nut(size=rodNutSize, chamfer=true, echoPart=true);
}
}
if(!isLeft) {
translate([X_gear_thickness*2+axes_Xthreaded_rodD-7,0,0])
rotate([0,-90,0])
rotate([0,0,45]) nut(size=axes_Xthreaded_rodD, chamfer=true, echoPart=true);
translate([axes_Xthreaded_rodD,0,0]){
rotate([0,-90,0])
nut(size=axes_Xthreaded_rodD, echoPart=true);
translate([X_threaded_rod_bearingDepth+(2*rod_nut_len)-(nut_separation/2)-2,0,0]) {
translate([X_gear_thickness+(nut_separation/2),0,0])
rotate([0,-90,0])
rotate([0,0,45]) nut(size=rodNutSize, chamfer=true, echoPart=true);
if(Render_X_rodGear) {
translate([axes_Xthreaded_rodD-7,0,0])
rotate([0,-90,0]) color(color_movingPart)
cyclone_rod_gear(Gear_N_Teeth=X_rodGearRatio,gearHeight=X_gear_thickness,nutSize=8,tolerance=0);
}
Expand All @@ -300,16 +306,16 @@ module Cyclone_X_rightFrame(isLeft=false) {
translate([-motorWallSeparation,0,0]) rotate([0,90,0])
stepperMotor(screwHeight=motorWallSeparation, echoPart=true);
if(Render_X_motorGear) {
translate([axes_Xthreaded_rodD+1.5,0,0])
translate([X_threaded_rod_bearingDepth+(2*rod_nut_len)-(nut_separation/2)-2,0,0])
rotate([0,-90,0]) color(color_movingPart)
cyclone_motor_gear(Gear_N_Teeth=X_motorGearRatio,gearHeight=X_gear_thickness,tolerance=0);
}
}
}
if(Render_Y_gearCover) {
// Draw the X gear cover
translate([0.1,0,0])
color(color_stillPart) Cyclone_XsubPart_gearCover();
// Draw the X gear cover
translate([0.1,0,0])
color(color_stillPart) Cyclone_XsubPart_gearCover();
}
}
translate([0,0,axes_Xsmooth_separation])
Expand All @@ -320,15 +326,15 @@ module Cyclone_X_rightFrame(isLeft=false) {
translate([-axes_Xreference_posX-dimX-footSeparation,axes_Xreference_posY+footSeparation,-axes_Yreference_height+footThickness]) {
rotate([0,90,0])
rotate([0,0,90])
screw_and_nut(size=footScrewSize,length=footThickness+base_thickness,nutDepth=0,nutAddedLen=0,captiveLen=0,tolerance=screwHoleTolerance, invert=true, autoNutOffset=true, echoPart=true);
screw_and_nut(size=footScrewSize,length=footThickness+base_thickness,nutDepth=0,nutAddedLen=0,captiveLen=0,invert=true,autoNutOffset=true,echoPart=true);
translate([0,dimY/2,0])
rotate([0,90,0])
rotate([0,0,90])
screw_and_nut(size=footScrewSize,length=footThickness+base_thickness,nutDepth=0,nutAddedLen=0,captiveLen=0,tolerance=screwHoleTolerance, invert=true, autoNutOffset=true, echoPart=true);
screw_and_nut(size=footScrewSize,length=footThickness+base_thickness,nutDepth=0,nutAddedLen=0,captiveLen=0,invert=true,autoNutOffset=true,echoPart=true);
translate([0,dimY-2*footSeparation,0])
rotate([0,90,0])
rotate([0,0,90])
screw_and_nut(size=footScrewSize,length=footThickness+base_thickness,nutDepth=0,nutAddedLen=0,captiveLen=0,tolerance=screwHoleTolerance, invert=true, autoNutOffset=true, echoPart=true);
screw_and_nut(size=footScrewSize,length=footThickness+base_thickness,nutDepth=0,nutAddedLen=0,captiveLen=0,invert=true,autoNutOffset=true,echoPart=true);
}
}

Expand Down Expand Up @@ -371,9 +377,9 @@ module rodHolder(rodD=8.5, screwSize=3, height=0, sideLen=0, thickness=5, space=
// Draw screws
translate([screwSize+screwAditionalDistance,-dimY/2,dimZ+0.01])
rotate([90,0,0])
screw_and_nut(size=screwSize,length=dimZ+15,nutDepth=5,nutAddedLen=0,captiveLen=0,tolerance=screwHoleTolerance, rot=90, echoPart=true);
screw_and_nut(size=screwSize,length=dimZ+15,nutDepth=5,nutAddedLen=0,captiveLen=0,rot=90,echoPart=true);
translate([-screwSize-screwAditionalDistance,-dimY/2,dimZ+0.01])
rotate([90,0,0])
screw_and_nut(size=screwSize,length=dimZ+15,nutDepth=5,nutAddedLen=0,captiveLen=0,tolerance=screwHoleTolerance, rot=90, echoPart=true);
screw_and_nut(size=screwSize,length=dimZ+15,nutDepth=5,nutAddedLen=0,captiveLen=0,rot=90,echoPart=true);
}
}
28 changes: 17 additions & 11 deletions Source_files/Cycl_Y_carriage.scad
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Expand Up @@ -62,11 +62,15 @@ module Cyclone_YsubPart_nutHolder() {
hole_for_screw(size=screwSize,length=workbed_thickness+footThickness,nutDepth=-dimZ,nutAddedLen=dimZ,captiveLen=0,tolerance=screwHoleTolerance);
}
translate([0,dimY/2+rod_nut_len/2,0])
rotate([0,90,0]) rotate([90,0,0]) nut(size=8, echoPart=true);
rotate([0,90,0]) rotate([90,0,0]) nut(size=rodNutSize, echoPart=true);
translate([0,-dimY/2,0])
rotate([0,90,0]) rotate([-90,0,0]) nut(size=8, echoPart=true);
rotate([0,90,0]) rotate([-90,0,0]) nut(size=rodNutSize, echoPart=true);
translate([0,dimY/2+0.01-rod_nut_len/2-3,0])
washer_single(diam=washer_D, thickness=washer_thickness, echoPart=true);
translate([0,-screwSeparation/2,workbed_separation_from_Y_threaded_rod+workbed_thickness+screwSize])
rotate([90,0,0]) screw_and_nut(size=screwSize,length=workbed_thickness+footThickness+screwSize,nutDepth=0,nutAddedLen=0,captiveLen=0,echoPart=true);
translate([0,+screwSeparation/2,workbed_separation_from_Y_threaded_rod+workbed_thickness+screwSize])
rotate([90,0,0]) screw_and_nut(size=screwSize,length=workbed_thickness+footThickness+screwSize,nutDepth=0,nutAddedLen=0,captiveLen=0,echoPart=true);
}

use <libs/linear_bearing.scad>
Expand Down Expand Up @@ -94,7 +98,7 @@ module Cyclone_YsubPart_singleLinearBearingHolder(onlyScrews=false) {
translate([dimX/2+footSeparation,0,dimZ+workbed_thickness+workbed_screws_aditional_length])
rotate([90,0,0]) hole_for_screw(size=screwSize,length=workbed_screws_aditional_length+footThickness+workbed_thickness,nutDepth=0,nutAddedLen=0,captiveLen=0,tolerance=screwHoleTolerance);
translate([dimX/2+footSeparation,0,dimZ+workbed_thickness+workbed_screws_aditional_length])
rotate([90,0,0]) screw_and_nut(size=screwSize,length=workbed_screws_aditional_length+footThickness+workbed_thickness,nutDepth=0,nutAddedLen=0,captiveLen=0);
rotate([90,0,0]) screw_and_nut(size=screwSize,length=workbed_screws_aditional_length+footThickness+workbed_thickness,nutDepth=0,nutAddedLen=0,captiveLen=0,echoPart=true);
} else {
difference() {
// Main part
Expand Down Expand Up @@ -216,14 +220,16 @@ module Cyclone_YsubPart_PCBholder() {
}

// Add the screws and nuts
for (x = [-1,1], y=[-1,0,1]) {
translate([x*(PCB_dimX/2+screwSeparation),y*PCB_dimY/4,PCBholder_height+(2*screwSize)])
rotate([0,0,x*-90]) rotate([90,0,90]) screw_and_nut(size=screwSize,length=PCBholder_height+3,nutDepth=4.5-screwSize,nutAddedLen=0,captiveLen=0);
translate([0,0,holderL_thickness+(holderL_thickness+holderL_thickness_btm)/2]) {
for (x = [-1,1], y=[-1,0,1]) {
translate([x*(PCB_dimX/2+screwSeparation),y*PCB_dimY/4,PCBholder_height+screwSize])
rotate([0,0,x*-90]) rotate([90,0,90]) screw_and_nut(size=screwSize,length=PCBholder_height+screwSize,nutDepth=4.5-screwSize,nutAddedLen=0,captiveLen=0,echoPart=true);
}
translate([PCB_dimX/2-holderArmLength/2,PCB_dimY/2+screwSeparation,PCBholder_height+screwSize])
rotate([90,0,90]) screw_and_nut(size=screwSize,length=PCBholder_height+screwSize,nutDepth=4.5-screwSize,nutAddedLen=0,captiveLen=0,echoPart=true);
scale([-1,-1,1]) translate([PCB_dimX/2-holderArmLength/2,PCB_dimY/2+screwSeparation,PCBholder_height+screwSize])
rotate([90,0,90]) screw_and_nut(size=screwSize,length=PCBholder_height+screwSize,nutDepth=4.5-screwSize,nutAddedLen=0,captiveLen=0,echoPart=true);
}
translate([PCB_dimX/2-holderArmLength/2,PCB_dimY/2+screwSeparation,PCBholder_height+(2*screwSize)])
rotate([90,0,90]) screw_and_nut(size=screwSize,length=PCBholder_height+3,nutDepth=4.5-screwSize,nutAddedLen=0,captiveLen=0);
scale([-1,-1,1]) translate([PCB_dimX/2-holderArmLength/2,PCB_dimY/2+screwSeparation,PCBholder_height+(2*screwSize)])
rotate([90,0,90]) screw_and_nut(size=screwSize,length=PCBholder_height+3,nutDepth=4.5-screwSize,nutAddedLen=0,captiveLen=0);
}

module Cyclone_Y_carriage() {
Expand Down Expand Up @@ -253,7 +259,7 @@ module Cyclone_Y_carriage() {
}
}
}
color([0.9,0.9,0.9, 1]) translate([0,0,workbed_separation_from_Y_threaded_rod+workbed_thickness])
color([0.9,0.9,0.9, 0.5]) translate([0,0,workbed_separation_from_Y_threaded_rod+workbed_thickness])
beveledBase(size=[workbed_size_X,workbed_size_Y,workbed_thickness], radius=3, res=15, echoPart=true);
}
}
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